Silica Gel Crystal
| Product Category | Pouch |
|---|---|
| Adsorption Capacity | ≥ 30% at 90% RH (High Capacity) |
| Quality Standards | 100% Non-Toxic, DMF Free, ISO Certified |
| Packaging Options | Pouches (0.5g - 1000g), Bulk Bags, Drums |
| Supply Lead Time | Immediate Ready Stock & Fast Dispatch |
Direct Factory Quotation
Reach out directly to our sales desk for immediate bulk pricing, MSDS sheets, and technical samples.
Detailed Description & Specifications
White Silica Gel Crystal Pouches and Sachets
White Silica Gel Crystal Pouches and Sachets are precision-dosed, non-indicating unit desiccants containing high-purity amorphous silicon dioxide (SiO2 ≥ 98.5%). Unlike conventional spherical beads that roll and slide under continuous movement, these desiccants utilize irregular, multi-faceted crystalline aggregates that mechanically interlock within the pouch. This interlocking geometry stabilizes the internal desiccant bed, eliminating internal granule shifting, media settling, and friction-induced dusting during high-vibration transport.
The active crystal media operates via physical capillary condensation, drawing water vapor directly into its sub-nanometer internal pore network without undergoing chemical transformation or liquefaction. Even when saturated to its maximum adsorption capacity, the crystalline desiccant remains chemically neutral and completely dry to the touch, preventing moisture runoff, packet sweating, or staining of packaged items. All sachets are manufactured on automated form-fill-seal machinery and are 100% free of Dimethyl Fumarate (DMF), cobalt salts, and hazardous biocides.
Structural & Substrate Architecture
Pouch Substrate Architecture
Hermetic Seal & Containment Integrity
Multi-track ultrasonic welded or thermal heat-sealed seams.
Seam burst strength > 35 N/15 mm | Zero dustingInternal Crystal Media Architecture
- Morphology: Irregular, multi-faceted angular crystals
- Interlocking Bed: Angular facets nest to eliminate transit shifting
- Nanoporous Network: 2.0–3.0 nm pores; 650–800 m²/g surface area
- Vapor Capture: Hydrogen bonding with internal silanol (Si–OH) groups
1. Internal Media Architecture
- Mechanical Interlocking Matrix: The irregular, fractured faces of the crystals nest into one another when packaged. This mechanical interlock immobilizes the granules inside the sachet, preventing the media from grinding against itself or abrading the packaging envelope under high transit vibration.
- Nanoporous Capillary Network: The internal framework contains an interconnected microporous network with an average pore diameter of 2.0 to 3.0 nm. This micro-architecture creates a specific surface area of 650 to 800 m²/g, enabling high water vapor capture kinetics.
- Static Load Resistance: The crystals feature high structural crush resistance (≥ 95 N static load), preventing particle fragmentation and bed collapse when placed under heavy packaged assemblies.
2. Substrate & Outer Envelope Architecture
The performance of the sachet relies on pairing high water-vapor transmission rates (WVTR) with tear resistance:
- DuPont™ Tyvek®: Spunbonded high-density polyethylene micro-fibers forming a tortuous barrier. Dust-proof, lint-free, puncture-resistant, and liquid water-impermeable, yet highly permeable to moisture vapor. Ideal for pharmaceuticals, medical diagnostic kits, cleanrooms, and sensitive electronics.
- Composite Aihua / Micro-Perforated Filter Paper: Semi-translucent, high-tensile food-grade paper with micro-perforations. Delivers rapid vapor ingress at an economical cost for consumer goods, footwear, and dry dietary supplements.
- Spunbond Non-Woven Fabric (SMS/Ultrasonic): Multi-layer poly fabric engineered for high burst and tensile strength. Ultrasonic heat-bonded seams eliminate fiber shedding, making it suitable for automotive components, export master cartons, and machinery parts.
- Heavy Cotton Fabric with Suspension Strings (250g to 1kg): Heavy-gauge, tightly stitched woven cotton equipped with suspension eyelets and tie cords for hanging directly inside wooden machinery crates, transformer housings, and electrical cubicles.
3. Seal Engineering & Manufacturing
- All sachets are dosed and sealed on automated vertical form-fill-seal (VFFS) machinery to eliminate manual handling and ensure consistent weight tolerances.
- Packets feature hermetic ultrasonic or multi-track heat-sealed seams that achieve a burst seam strength exceeding 35 N/15 mm, preventing rupture under transit compression.
Technical Data Sheet (TDS)
1. Chemical & Physical Baseline
| Technical Parameter | Specification Value | Testing Standard / Method |
|---|---|---|
| Chemical Formula | SiO2 · nH2O (Amorphous Silicon Dioxide) | Synthetic Silicate Formulation |
| Silicon Dioxide (SiO2) Assay | ≥ 98.5% (Typical: 99.2% – 99.5%) | Gravimetric Assay / ASTM D1993 |
| Physical Appearance | Irregular, multi-faceted transparent/white crystals | Visual Inspection |
| Bulk Density | 700 – 780 g/L (0.70 – 0.78 g/ml) | ASTM D4284 / DIN ISO 787-11 |
| Specific Surface Area (BET) | 650 – 800 m²/g | Nitrogen Porosimetry (N2) |
| Total Pore Volume | 0.35 – 0.45 ml/g | Nitrogen Porosimetry |
| Average Pore Diameter | 2.0 – 3.0 nm (20 – 30 Å) | Micropore Analysis |
| Crush Strength (Static Load) | ≥ 95 N | Digital Hardness Tester |
| Loss on Drying (LOD @ 150°C) | ≤ 2.0% (Packaged Condition) | DIN 55473 |
| pH Value (10% Aqueous Extract) | 5.5 – 7.5 (Chemically Neutral) | Potentiometric Analysis |
| Specific Electrical Resistance | ≥ 4000 Ω · cm | IS 3401 |
| Attrition & Friability Loss | < 0.1% | Mechanical Tumbler Test |
| Dimethyl Fumarate (DMF) | ND (Not Detected) (< 0.1 mg/kg) | GC-MS Screening (EU REACH) |
| Heavy Metals (Pb, Cd, Hg, Cr VI) | < 10 ppm Combined | ICP-OES (RoHS 3 Compliant) |
2. Moisture Adsorption Capacity (Equilibrium at 25°C)
| Relative Humidity (% RH) | Guaranteed Minimum Uptake (by Weight) | Typical Performance Range |
|---|---|---|
| 20% RH | ≥ 10.5% | 11.0% – 12.5% |
| 50% RH | ≥ 25.0% | 26.0% – 28.5% |
| 90% RH | ≥ 36.0% | 36.5% – 38.5% |
3. Standard Sachet Sizing Matrix (0.5g to 1kg)
| Net Weight | Dimensions (L × W ± 2mm) | Standard Substrate Material | Enclosed Volume Protected | Primary Package Format |
|---|---|---|---|---|
| 0.5 g | 20 × 35 mm | DuPont™ Tyvek®, Composite Paper | Up to 0.5 Liters (500 cm³) | Diagnostic strips, vials, sensors |
| 1.0 g | 25 × 45 mm | Tyvek®, Composite Paper, Aihua | 0.5 – 1.0 Liters | Tablet bottles, microchips, optics |
| 2.0 g | 30 × 50 mm | Tyvek®, Composite Paper, Aihua | 1.0 – 2.5 Liters | Blister packs, dental devices |
| 5.0 g | 45 × 55 mm | Non-Woven, Composite, Tyvek® | 2.5 – 6.0 Liters | Footwear cartons, camera lenses |
| 10.0 g | 50 × 70 mm | Non-Woven, Composite, Tyvek® | 6.0 – 15.0 Liters | Handbags, luxury leather goods |
| 20.0 g | 60 × 85 mm | Non-Woven, Composite Paper | 15 – 30 Liters | Garment polybags, electronics |
| 25.0 g | 65 × 95 mm | Non-Woven, Composite, Tyvek® | 20 – 40 Liters | Master component cartons, tooling |
| 50.0 g | 80 × 110 mm | Non-Woven, Fabric Cloth, Tyvek® | 40 – 80 Liters | Switchgear panels, telecom boxes |
| 100.0 g | 95 × 130 mm | Spunbond Non-Woven, Cotton | 80 – 160 Liters | Precision auto spares, optics crates |
| 200.0 g | 120 × 160 mm | Heavy Non-Woven, Cotton Cloth | 160 – 320 Liters | Electrical cubicles, naval spares |
| 250.0 g | 130 × 180 mm | Heavy Non-Woven, Cotton Cloth | 200 – 400 Liters | Heavy engineering crates, pumps |
| 500.0 g | 150 × 220 mm | Heavy Non-Woven with Tie Cord | 400 – 800 Liters | Pallet shrink wraps, generator sets |
| 1.0 kg | 200 × 280 mm | Non-Woven / Cotton with Strings | 800 – 1,600 Liters (1.6 m³) | Wooden export crates, machinery |
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